Alnico magnet material is made by alloying aluminum, nickel and cobalt with iron. Some grades also contain copper and/or titanium. The alloying process is casting or sintering. The process and the heat treatment needed to optimize magnetic properties produces hard (Rc45) and brittle parts that are best shaped or finished by abrasive grinding. Cast parts are generally under 70 pounds and may be used as-is, but polar surfaces are usually ground flat and parallel. Sintering is confined to high volume parts in sizes under one cubic inch and an effective press length to diameter ratio under four.
A high working temperature limit (550 °C / 1020 °F) makes Alnico especially well suited for sensitive automotive and aircraft sensor applications. Alnico is produced in many grades to fit the requirements of these applications, from Alnico 1 to Alnico 12, but the most popular grades are 2, 5 and 8. By comparison to newer materials, the coercivity of Alnico is low.
Caterlinx can provide a full line of cast and sintered Alnico products for you as per your drawings or unique requirements.